The Masonry Fremont – How To Build An Outdoor Fireplace | The Saw Guy | DIY | Do It Yourself | Projects | Concrete

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An outdoor fireplace is an ideal way to add value to your home while creating a gorgeous outdoor area to enjoy with family and friends.

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If you’re an accomplished DIYer who has experience doing masonry or chimney work, you may wish to tackle the project yourself.

Step I: Doing the Leg Work
Before you get started, you’ll want to make sure you have all your ducks in a row concerning local regulations and building codes.

Many areas require outdoor fireplaces to be a certain distance from other structures

Step II: Laying the Footing
An outdoor fireplace is exceptionally heavy, and to ensure that your fireplace doesn’t sink into the ground, a solid foundation is necessary.

First, you’ll need to dig out the foundation. Consult with your local building codes to see how deep the footing must be. Depending on where you are, the depth for the footing can vary as much as 6-8.”

Once you’ve excavated the footing, use a plate compactor to ensure the ground is solid and level.

Next, lay rebar down 2” apart to increase the strength of your foundation.

Mix and pour your concrete. Allow it to set for at least 24 hours.

Step III: Build the Base
Once your foundation is dry, you can begin building the base for your fireplace. Four-inch solid block makes a great base for a fireplace, and that’s what we recommend using. Use mortar to adhere the base to the foundation.

Once you’ve built the base for your fireplace, give it at least four hours to dry before getting started on the firebox.

Step IV: Building the Firebox
Next, you’ll build out the firebox to the size you want using firebrick and refractory mortar. If you prefer, you can also buy a prefabricated firebox.

Step V: The Roof of the Firebox
You’ll need to measure the outside dimensions of your firebox and create a roof of the same size, being sure to account for the flue hole in the middle.

This roof will be bearing a great deal of weight, so it’s a good idea to reinforce it using remesh, rebar, or both.

Once you’ve poured the roof for the firebox, allow it a full day to dry. Then, attach the roof to the firebox using mortar, and add layers of brick on top of the roof until you’ve reached your desired height.

Step VI: Building the Throat
Using regular bricks and mortar, construct the throat of the fireplace. Corbeling the bricks at the front of the throat is an important, and difficult step you’ll need to take.

Step VII: Creating the Flue
Set your flue liner in a bed of mortar, and slide a flue block over the top, ensuring that the flue is plumb before it sets.

Repeat this process with any additional pieces of flue liner you may have, and add additional flue blocks over the flue liner. Depending on the type of flue liner you’ve chosen, you may cover the entire liner in flue blocks, or leave a foot or two of flue liner at the top.

Step VIII: Stonework
We trust you’ve decided on the style of stonework and the stone that best suits the final look you’re going for, and now it’s time to lay that stone to create the finished product. As a rule of thumb, a face of about 6-8” of stone over the structure of your chimney is best, and it will allow you the most freedom to build out the face of the fireplace to your liking.
To set the stones, lay them into a bed of mortar one by one, and fill any spaces behind or between the stones with additional mortar.

To set the stones, lay them into a bed of mortar one by one, and fill any spaces behind or between the stones with additional mortar.

Once the mortar has dried, rake from the joints, and use a brush to remove any loose mortar from your fireplace.

Learning how to build an outdoor fireplace can be a rewarding project that brings additional value and beauty to your home.

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